...
MACHINED PARTS SHIP IN 3 DAYS, ORDER YOUR METAL & PLASTIC PARTS TODAY.

Custom Wire EDM Machining

Our Wire EDM machining produces intricate, high-accuracy components with minimal material waste. Contact us for quality results!

Custom Wire EDM Machining

Custom Wire EDM Machining

Wire EDM (Electrical Discharge Machining) is a high-precision manufacturing process that uses an electrically charged wire to cut complex shapes with extreme accuracy. MXY Machining specializes in custom Wire EDM solutions, capable of producing intricate geometries, fine details, and tight tolerances without direct tool contact. Serving industries like aerospace, medical, electronics, and automotive, MXY Machining delivers precision Wire EDM machining for intricate and high-performance components.

Custom Wire EDM Machining Tolerances

Feature Standard Tolerance (mm) High Precision (mm) Ultra-Precision (mm)
Dimensional Accuracy ±0.010 ±0.005 ±0.002
Cutting Width (Kerf) ±0.020 ±0.010 ±0.005
Straightness 0.005/100mm 0.002/100mm 0.001/100mm
Roundness ±0.010 ±0.005 ±0.002
Concentricity ±0.010 ±0.005 ±0.002
Surface Finish (Ra) 1.6 µm 0.8 µm 0.2 µm
Minimum Feature Size 0.25 mm 0.15 mm 0.05 mm

Custom Wire EDM Machining Parts

Our Wire EDM machining services provide unmatched precision for intricate geometries and ultra-fine details. Using advanced electrical discharge machining technology, we cut complex shapes with extreme accuracy, achieving tolerances as tight as ±0.0001”. This non-contact process ensures minimal material stress, making it ideal for delicate and high-performance components. With our efficient workflow, custom Wire EDM parts are delivered in as little as seven working days.

Materials for Wire EDM Machining

MXY Machining delivers high-precision Wire EDM parts with exceptional accuracy and intricate geometries. Our carefully selected materials provide superior electrical conductivity, wear resistance, and stability, making them ideal for demanding machining applications.

Wire EDM Surface Finishing

Wire EDM machining produces high-precision parts with minimal burrs, but post-processing can further enhance surface quality. These techniques ensure EDM-cut components meet tight tolerances with superior surface integrity.
Anodizing Glossy 01
The quickest option, leaving visible tool marks and potentially sharp edges or burrs, which can be removed upon request. Surface roughness is approximately 125 µin Ra.
Bead Blast BeadblastingMedia BlastingSandblasting
Media-blasted, typically with glass beads, to achieve a smooth, matte finish.
Anodize Type II (Glossy, Matte)
Type II: Enhances corrosion resistance and is available in various colors, including clear, black, red, and gold. Commonly used for aluminum.
Type III: Provides a thicker, harder coating for superior wear and corrosion resistance.
White Powder Coating -Flat
A tough, wear- and corrosion-resistant finish created by applying and oven-curing powdered paint. Available in a variety of colors.
Offers high electrical conductivity and solderability but is prone to tarnishing. Complies with AMS QQ-S-365D, with a typical thickness of 0.00002”–0.0003.
Gold Plating
Provides excellent corrosion and tarnish resistance along with superior solderability. Applied per MIL-G-45204 and ASTM B488, CLASS 00, 0, or 1, with a thickness of approximately 0.00002”–0.00005.
An electrochemical process that brightens and cleans steel surfaces while enhancing corrosion resistance. Removes approximately 0.0001”–0.0025” of material and conforms to ASTM B912-02.
Dark, matte finish for mild corrosion resistance (for steel).

CNC Machining & Manufacturing Capabilities

We provide a range of manufacturing solutions to support rapid prototyping and both low- and high-volume production needs. Our expertise ensures the efficient delivery of complex, high-quality parts with unmatched precision, speed, and reliability.

High-precision 3D printing for rapid prototyping and production of complex, durable parts with accuracy.

MXY Machining offers precise CNC machining, producing custom parts with tolerances up to 0.005mm.

Scalable injection molding solutions for high-quality plastic and metal components with excellent consistency.

Fast, reliable prototyping solutions to refine designs and accelerate product development with high accuracy.

Precision cutting, bending, and forming to create durable sheet metal parts for various applications.

Comprehensive finishing, assembly, and customization services to enhance product quality and performance.

Why MXY Machining?

We deliver high-precision manufacturing with fast turnaround times and cost-effective solutions from prototyping to production. Let’s discuss why we’re the right choice for your manufacturing needs.

Superior Quality Assurance

Our advanced facilities and strict quality control guarantee ISO 9001-certified precision, consistency, and reliability in every part.

Swift Turnaround Times

Optimized production processes and efficient logistics enable 1-3 day part delivery, keeping your projects on schedule.

Comprehensive Manufacturing Solutions

We offer CNC machining, 3D printing, injection molding, and sheet metal fabrication for projects of any scale.

Cutting-Edge Engineering Support

Our expert engineers develop innovative, cost-effective solutions using advanced technology to ensure optimal performance and efficiency.

Customer-Driven Service

Your satisfaction is our priority. Our 24/7 support team ensures seamless assistance from consultation to final delivery.

Global Manufacturing Network

With worldwide facilities and partners, we guarantee high-quality products, consistent standards, and reliable global delivery.

Connect with MXY Machining

Partner with Us for Precision Manufacturing

Get top-quality CNC machined parts with unmatched accuracy, speed, and reliability. Upload your design files for a free quote and experience fast, hassle-free production. Our expert team ensures precise prototyping and superior craftsmanship for both prototypes and large-scale manufacturing. Start your project today with seamless ordering and on-time delivery!

Get In Touch

Custom Wire EDM Machining Services by MXY Machining

Wire EDM (Electrical Discharge Machining) provides non-contact machining services which fabricate complex shapes with tight dimensional requirements in electrically conductive materials. MXY Machining provides customized Wire EDM services to produce high-quality complex components through its precision and efficient operation. The high-end EDM capabilities of our system enable us to provide superior precision during both prototype and production stages of every project.

What is Wire EDM Machining?

During Wire EDM the process erodes workpiece material through the movement of an electrically energized thin wire in dielectric fluid. Wire EDM technology produces complex shapes and minute details and exact angular edges and does so by avoiding damage to material structures.

Key Benefits of Wire EDM:

  • Achieves tolerances as tight as ±0.0001 inches.
  • Since the tool avoids touching the workpiece there is no mechanical stress applied to the material.
  • Wire EDM machines have the ability to shape even complicated forms and produce precise edges alongside difficult structures.
  • The machine easily operates on hard materials during manufacturing processes that involve titanium along with tungsten and Inconel and hardened steel materials.
  • Reduces the need for secondary finishing processes.

Wire EDM Capabilities at MXY Machining

The Wire EDM facilities at our location utilize advanced technology that lets users produce intricate parts through multi-axis cutting operations. Our business focuses on delivering precise solutions for applications that need ultra-accurate results while serving the aerospace industry, medical establishments and automobile manufacturing sector.

Our company provides customized Wire EDM services that include:

  • Our advanced cutting abilities deliver exact specifications which allow designers to create complex designs.
  • Supports complex geometries and advanced contours.
  • From one-off parts to high-volume manufacturing.
  • Users can achieve precise micro-hole perforations in hardened materials through the Fine Hole Drilling (EDM Drilling) technique.
  • Works with stainless steel, tool steel, tungsten, copper, brass, titanium, aluminum, and superalloys.
  • Minimal recast layer, superior surface quality, and optional polishing services.

Why Choose MXY Machining for Wire EDM?

  • Extreme Accuracy Levels Reach Up To ±0.0001 Inches.
  • You obtain outstanding edge quality because smooth finishes eliminate the necessity for after-production finishing steps.
  • Quick production time through our efficient EDM process results from the fast turnaround capability.
  • Complex parts present no limitations for Wire EDM because it exceeds the capabilities of traditional machining protocols.
  • Durability Assurance comes from thorough inspections which guarantee that all produced parts fulfill your precise requirements.

How to Get Started

Starting your Wire EDM machining process through three easy steps:

After file upload and project data submission you can obtain a quick competitive pricing proposal.

  • Manufacturability and cost-efficiency analysis occur when our experts review your design during the approval stage.
  • The production phase commences through high-precision Wire EDM machine processing conducted with advanced technological capabilities.
  • Particular inspection at Quality Control ensures that every component meets the requirements you specify.

Contact us and get your custom parts through our leading delivery speeds.

Frequently Asked Questions

Custom Wire EDM

  • What materials can be machined with Wire EDM?

    Wire EDM is ideal for conductive materials, including stainless steel, tool steel, tungsten, titanium, Inconel, copper, and aluminum.
     

  • What tolerances can Wire EDM achieve?

    MXY Machining achieves tolerances as tight as ±0.0001 inches, ensuring extreme precision for critical applications.
     

  • What are the advantages of Wire EDM over traditional machining?

    Wire EDM offers stress-free, high-precision cutting with no tool wear, making it ideal for hard and delicate materials.
     

  • Can Wire EDM create complex internal features?

    Yes, Wire EDM can cut sharp corners, intricate shapes, and fine details that are impossible with conventional machining.
     

  • How long does Wire EDM machining take?

    Lead times vary based on part complexity, but MXY Machining offers fast turnarounds with high repeatability and accuracy.
     

Get In Touch