Custom Wire EDM Machining

At MXY Machining, our Wire EDM service cuts complex, high-precision shapes in conductive materials — without tool contact or mechanical stress on the part. From prototypes to production, we deliver intricate geometries and tight tolerances with consistent quality.

What is Wire EDM Machining?

Wire EDM cuts material using a thin, electrically charged wire that erodes the workpiece in a dielectric fluid. Because the wire never touches the part, it produces complex shapes, fine details, and sharp edges without inducing mechanical stress — ideal for hard or delicate materials.

Key Benefits of Wire EDM:

• Ultra-tight tolerances – Down to ±0.0001 inches.
• Stress-free cutting – Non-contact process applies no mechanical force to the part.
• Complex geometries – Cuts intricate shapes, sharp edges, and difficult features.
• Hard materials – Machines titanium, tungsten, Inconel, and hardened steel with ease.
• Clean edges – High edge quality reduces the need for secondary finishing.

Wire EDM Capabilities at MXY Machining

Our multi-axis Wire EDM machines produce intricate, ultra-precise parts for aerospace, medical, and automotive applications.
Our Wire EDM services include:

• Complex geometries & contours – Precise cutting to exact specifications.
• Prototype to production – One-off parts through higher-volume runs.
• Fine hole drilling (EDM drilling) – Precise micro-holes in hardened materials.
• Broad material range – Stainless steel, tool steel, tungsten, copper, brass, titanium, aluminum, and superalloys.
• Superior surface integrity – Minimal recast layer, with optional polishing.

Why Choose MXY Machining for Wire EDM?

• Extreme accuracy – Tolerances down to ±0.0001 Inches.
• Excellent edge quality – Smooth finishes often eliminate secondary processing.
• Fast turnaround – Efficient EDM workflow keeps lead times short.
• Complex parts welcome – Handles geometries beyond the reach of conventional machining.
• Quality assured – Thorough inspection verifies every part against your requirements.

How to Get Started

Getting started is simple:

1. Upload your files – Send your CAD files with project details.
2. Get a quote – We review your design for manufacturability and cost, then send a competitive quote.
3. Production – Once approved, we cut your parts on high-precision Wire EDM machines.
4. Quality control – Every part is inspected against your specifications.
5. Delivery – We ship your finished parts fast.

Contact us and get your custom parts through our leading delivery speeds.