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Aluminum Extrusion

MXY Machining’s Aluminum Extrusion offers precise, custom profiles with exceptional strength. Get a quote today and achieve high-quality, cost-effective solutions tailored to your manufacturing needs.

Aluminum
Aluminum Extrusion

Aluminum Extrusion Services by MXY Machining

Aluminum extrusion is a manufacturing process where aluminum material is forced through a die to create parts with a consistent cross-sectional profile. At MXY Machining, we specialize in providing high-quality aluminum extrusion services, offering custom profiles that meet your specific design and functional requirements. This process is ideal for producing lightweight, durable parts with complex shapes that are commonly used in industries such as automotive, construction, aerospace, and electronics.

Aluminum

Custom Aluminum Extrusion Parts

MXY Machining specializes in creating custom aluminum extrusion parts that meet your exact specifications. Whether you need simple profiles or complex, multi-functional designs, our extrusion process ensures that your aluminum parts are produced with high precision, excellent surface finish, and minimal material waste. We offer both small batch and large-scale production, delivering cost-effective solutions for all your aluminum extrusion needs.

Materials for Aluminum Extrusion

We offer a variety of aluminum alloys for extrusion, each selected for its specific properties to suit different applications. Our material options include:

Strong
Corrosion-resistant
Weldable

Smooth finish
Corrosion-resistant

Bronze/Brass

High-strength
Excellent machinability

Copper

Lightweight
High-strength

Steel / Titanium / Zinc

Highly corrosion-resistant

Steel / Titanium / Zinc

Aluminum Extrusion Surface Finishing

Aluminum extrusion parts often require surface finishing to improve their appearance, durability, and resistance to corrosion. MXY Machining offers a variety of post-processing options for aluminum extruded parts:
Anodizing Glossy 01
The raw finish is directly from the extrusion process, with visible die lines and a natural metallic appearance.
Bead Blast BeadblastingMedia BlastingSandblasting
Enhances corrosion resistance, improves durability, and allows for color customization.
Anodize Type II (Glossy, Matte)
Applies a durable, protective layer in various colors and textures for enhanced aesthetics and wear resistance.
White Powder Coating -Flat
Creates a uniform satin (brushed) or high-gloss (polished) surface for decorative applications.

CNC Machining & Manufacturing Capabilities

We provide a range of manufacturing solutions to support rapid prototyping and both low- and high-volume production needs. Our expertise ensures the efficient delivery of complex, high-quality parts with unmatched precision, speed, and reliability.

High-precision 3D printing for rapid prototyping and production of complex, durable parts with accuracy.

MXY Machining offers precise CNC machining, producing custom parts with tolerances up to 0.005mm.

Scalable injection molding solutions for high-quality plastic and metal components with excellent consistency.

Fast, reliable prototyping solutions to refine designs and accelerate product development with high accuracy.

Precision cutting, bending, and forming to create durable sheet metal parts for various applications.

Comprehensive finishing, assembly, and customization services to enhance product quality and performance.

Why MXY Machining?

We deliver high-precision manufacturing with fast turnaround times and cost-effective solutions from prototyping to production. Let’s discuss why we’re the right choice for your manufacturing needs.

Superior Quality Assurance

Our advanced facilities and strict quality control guarantee ISO 9001-certified precision, consistency, and reliability in every part.

Swift Turnaround Times

Optimized production processes and efficient logistics enable 1-3 day part delivery, keeping your projects on schedule.

Comprehensive Manufacturing Solutions

We offer CNC machining, 3D printing, injection molding, and sheet metal fabrication for projects of any scale.

Cutting-Edge Engineering Support

Our expert engineers develop innovative, cost-effective solutions using advanced technology to ensure optimal performance and efficiency.

Customer-Driven Service

Your satisfaction is our priority. Our 24/7 support team ensures seamless assistance from consultation to final delivery.

Global Manufacturing Network

With worldwide facilities and partners, we guarantee high-quality products, consistent standards, and reliable global delivery.

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Partner with Us for Precision Manufacturing

Get top-quality CNC machined parts with unmatched accuracy, speed, and reliability. Upload your design files for a free quote and experience fast, hassle-free production. Our expert team ensures precise prototyping and superior craftsmanship for both prototypes and large-scale manufacturing. Start your project today with seamless ordering and on-time delivery!

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Unlock Precision with Aluminum Extrusion: A Complete Guide by MXY Machining

In today’s fast-paced manufacturing world, Aluminum Extrusion stands out as a versatile, efficient, and cost-effective process for creating high-performance components. At MXY Machining, we specialize in delivering custom aluminum extrusion solutions tailored to your exact specifications—whether you’re developing prototypes or scaling full production.

What is Aluminum Extrusion?

Aluminum extrusion is a fabrication process where a heated aluminum billet is forced through a die to create a desired cross-sectional shape. The result? Strong, lightweight, and precise parts used in industries like aerospace, automotive, construction, electronics, and consumer goods.

Why Aluminum?

Aluminum is a popular choice for extrusion due to its:

  • Lightweight strength: High strength-to-weight ratio. 
  • Corrosion resistance: Naturally forms a protective oxide layer. 
  • Thermal conductivity: Ideal for heat sinks and electronic enclosures. 
  • Recyclability: 100% recyclable without quality degradation. 
  • Aesthetic finish: Easily anodized, polished, or powder-coated. 

The Aluminum Extrusion Process at MXY Machining

At MXY Machining, we follow a precision-driven workflow for every extrusion order:

Design & Engineering Consultation

We work with your CAD files or help design the optimal cross-section to balance strength, weight, and cost.

Die Manufacturing

We manufacture or source custom dies based on your specifications, ensuring accurate and repeatable profiles.

Extrusion

Using high-grade aluminum billets, we heat the material and force it through the die using hydraulic pressure, forming your custom shape.

Cooling & Straightening

The extruded aluminum is rapidly cooled and straightened to maintain dimensional accuracy.

Cutting & Finishing

We cut extrusions to length and offer a variety of finishing options including anodizing, powder coating, sandblasting, or precision CNC machining.

MXY Machining’s Aluminum Extrusion Capabilities

  • Profiles: Solid, hollow, and semi-hollow 
  • Sizes: From micro profiles to large industrial shapes 
  • Tolerances: As tight as ±0.005″ depending on geometry 
  • Finishes: Raw, anodized, painted, or CNC-machined 
  • Alloys: 6061, 6063, 6082, and more based on strength or corrosion-resistance requirements 

Ready to Start Your Aluminum Extrusion Project?

At MXY Machining, we’re here to bring your vision to life—from concept to finished product. Whether you need a custom frame, enclosure, or structural support, our team delivers precision and speed every time.
Unlock precision and efficiency with MXY Machining’s aluminum extrusion service.

Frequently Asked Questions

Aluminum Extrusion

  • What’s the minimum order quantity for aluminum extrusion at MXY Machining?

    We support both low-volume prototyping and high-volume production. MOQ can vary by profile complexity—contact us for a quote. 

  • Which aluminum alloys do you offer for extrusion?

    We commonly use 6061, 6063, 6082, and 7075, but can source others upon request based on strength, finish, or corrosion-resistance needs. 

  • Can you extrude complex shapes or custom profiles?

    Absolutely. MXY Machining specializes in custom aluminum extrusions, including intricate hollow and semi-hollow designs. 

  • Do you offer secondary machining after extrusion?

    Yes. We provide CNC machining services including drilling, tapping, slotting, and cutting for post-extrusion refinement. 

  • What surface finishes do you provide?

    We offer anodizing, powder coating, polishing, sandblasting, and precision CNC finishing depending on your application needs. 

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